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Sunday, June 22, 2025

University of Rochester Researchers Unveil AI-Driven Algorithm to Revolutionize Battery Surface Chemistry

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Siddharth Deshpande’s team at the University of Rochester created a groundbreaking algorithm that significantly cuts down the computational load for simulating atomic-scale surface interactions. By cleverly sampling only two percent of potential surface configurations, this method speeds up research on next-gen batteries, fuel cells, capacitors, and other energy devices. It transforms density functional theory (DFT) into a more scalable tool for discovering new materials.

The Challenge of Surface Chemistry Simulations
Grasping chemical reactions on material surfaces is key for crafting efficient energy devices. At the nanoscale, atomic arrangements on surfaces significantly affect reaction rates and performance. Traditional simulations use DFT to calculate electronic structures and total energy for specific atomic setups, but this becomes increasingly costly as atom numbers and configurations rise. Modeling every configuration on a defective metal or alloy surface demands massive computing power. Deshpande, a chemical engineering professor, notes, “No supercomputer can currently handle such analysis.” A single catalytic surface may have thousands of unique adsorption sites and defect arrangements, creating a data overload that overwhelms even advanced computing clusters.

Harnessing Structural Similarity
Deshpande’s team revolutionized atomic configuration analysis by using pattern recognition and structural clustering. They identified geometric and chemical similarities rather than viewing each surface as unique. By employing intuitive descriptors like bond lengths and coordination numbers, their algorithm grouped similar sites. Only a representative sample from each cluster underwent detailed DFT evaluation. In tests on a platinum surface with CO oxidation, analyzing less than two percent of configurations provided energy landscapes and reaction barriers closely matching comprehensive calculations.

Algorithm Development and Validation
The research team boldly adopted a clustering strategy as a preliminary step for DFT calculations, validating it through a comprehensive multi-stage workflow. Structure Generation: Automated scripts dynamically generate every conceivable surface defect and adsorbate configuration on a metal slab. Feature Extraction: Geometric and electronic descriptors are calculated for each setup at minimal expense. Similarity Clustering: A density-based clustering algorithm confidently groups configurations by similarity in feature space. Selective DFT Sampling: Only the cluster representatives, the most “central” configurations, undergo complete DFT evaluation. Interpolation and Mapping: Machine learning regression models audaciously map results back to all cluster members, reconstructing the entire energy landscape.

In carbon monoxide oxidation tests, a basic surface reaction, the method accurately replicated essential reaction energetics with less than 5% error and needed 50 times fewer DFT calculations.

Case Study: CO Oxidation on Defective Metal Surfaces
Carbon monoxide oxidation is crucial in car catalytic converters and helps us understand oxygen reactions in fuel cells and metal-air batteries.

  • Defect-Mediated Activity
    Defects like steps, vacancies, and adatoms form highly active sites overlooked by standard flat-surface models. The new algorithm effectively identifies these crucial sites.
  • Energy Loss Insights
    Researchers mapped reaction pathways on defective surfaces, uncovering overlooked rate-limiting steps linked to deep subsurface vacancies. These insights could guide the engineering of stronger catalyst supports.

Transforming DFT into a Scalable Workhorse
Deshpande emphasizes that the clustering approach effectively “supercharges” DFT:

  • From Months to Weeks
    Tasks that once monopolized supercomputing resources can now be completed on departmental clusters in a fraction of the time.
  • Enabling Big-Data Materials Science
    The method aligns with machine learning processes, enabling quick evaluation of potential materials for energy storage and conversion.

Broad Applications in Energy Materials
While the proof-of-concept focused on CO oxidation, the team envisions broader use across energy technologies:

  • Electrode–Electrolyte Interfaces
    Grasping how battery electrolytes break down or create protective layers on electrodes is vital for lithium-ion, sodium-ion, and new solid-state batteries.
  • Solvent–Surface Interactions in Catalysis
    Liquid-phase catalysis reactions, like biomass upgrading and CO₂ reduction, rely on how solvent molecules are oriented and their hydrogen-bonding networks at the interface.
  • Multicomponent Alloys and High-Entropy Systems
    Next-gen catalysts often include various metals. Clustering manages the complex combinations of alloy surfaces.

Integrating AI and Experiment
Deshpande’s lab is already collaborating with experimentalists to validate predictions and refine models:

  • In Situ Spectroscopy Comparisons
    Surface science experiments with ambient-pressure X-ray photoelectron spectroscopy (AP-XPS) and scanning tunneling microscopy (STM) offer immediate insights into adsorbate bindings and coverage, serving as benchmarks for algorithm predictions.
  • Feedback Loops
    Differences between theory and experiment drive changes in clustering descriptors and machine learning kernel selections, fostering ongoing enhancement.

Future Directions and Challenges
Despite its promise, the algorithm faces challenges as it scales to more complex systems:

  • Descriptor Selection
    Finding universal descriptors is challenging, particularly for systems with notable charge transfer or magnetic ordering.
  • Adaptive Sampling
    Dynamic sampling methods that adjust cluster assignments in real-time can enhance efficiency, but they need strong uncertainty measurement.
  • Extending to 3D Defects
    Grain boundaries, dislocations, and bulk defects affect catalytic performance. Expanding clustering to 3D defect networks is a key research area.

Implications for Industry and Sustainability
Quick, precise simulations of surface chemistry can speed up the discovery of catalysts and battery materials, cutting energy losses, reducing costs, and boosting sustainability:

  • Green Hydrogen Production
    Optimized catalysts for water electrolysis could cut the cost of green hydrogen, a key clean-energy vector.
  • Carbon Capture and Utilization
    Next-Generation Battery Anodes and Cathodes
    Understanding solid–electrolyte interphase (SEI) formation can enhance battery longevity and safety, essential for electric vehicles and grid storage.

Conclusion
The University of Rochester has developed a groundbreaking algorithm that simplifies high-fidelity simulations of surface reactions. By reducing costly DFT calculations, this method enables the integration of AI and machine learning into materials research on a large scale. Siddharth Deshpande and his team are applying this approach to complex systems like electrode-electrolyte interfaces, intricate alloys, and solvent-mediated processes. Their work is set to speed up breakthroughs essential for future clean-energy technologies.

READ MORE: New AI-Driven Algorithm Promises Leap in Battery and Catalyst Research

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